Saturday, 3 February 2024

Costly Thy Habit. Houppelande Project Expenses.

Or the definition of insanity? 

Not shown- The Furs, extra thread, Guard fabric. 

A simple record of the expenses and hours involved for this Houppelande project. 


Materials 

I need 8 yards of 45" fabric to pull this off. 
There are 5 layers, fashion, interlining, lining. Fur and fur interlining. For some items I have ordered extra in case of mistake or 10 yard shipping discount. 

Items with * have extra due to packaging amounts.
  • Silk velvet from Amazon- 28$ per half yard. I ordered 12 yards* and was given a discount- total of $621
  • Silk satin lining from Dharma trading- 12mm Charmeuse 10 yards* $144
  • Linen interlining from Fabric-store. 2.8oz 8 yards. $218
  • Silk Threads- $40
  • Guard fabric- $20
  • Goldwork Embroidery- Total- $350
    • 1mm French purl gold wire- 60$
    • Twisted gold threads*- Tied to History- 50$ (way overbought before embroidery scope changes, but will use with a gusto in the future.)
    • Fine Silk thread-$7
    • 3mm natural pearls- $30
    • 6mm natural pearls- $30
    • Various brass leaves and medallions*- $76
    • Glass seed pearls* 2mm, 3mm- $16 (these ended up being unsuitable but couldn't return) 
    • 12/0 pearl white seed beads- 9$
    • Chalk- $5
    • Embroidery loom and ties *- $55
  • 17 ermine plates- Lyon Fur, retail for $225-250 each **
  • Linen interlining 10 yards* from Dharma trading. 3.8oz $115
  • Leather for binding- $25
  • Silk Threads- $16
  • Mockup muslin fabric* and thread- $25

For a grand total of approximately $5,430.

Now granted I've had parts of this project funded by others, reciprocity, and **discounts on the fur. A lot of the embroidery bits were gathered over time, where from my stash, and/or are going to be used elsewhere.

There are also a lot of hidden costs that I didn't include because they are already in my tool kit. 

  • Measuring tapes and straight edges
  • Tailor chalk and markers
  • Needles, thimbles, pins, spray starch, awl, beeswax, pattern weights. 
  • Heavy duty fabric scissors.
  • Embroidery floss for background and button holes. 
  • Bead needles, peal reamers. 
  • Embroidery snips
  • Sewing machine, bobbins.
  • Labels and gallon baggies.
  • Fur machine 
  • Leather punch, awl, leather needles.
  • Storage containers and workspace. 
  • The practice piece of silk velvet. 
  • A few other materials that were bought but were wrong but usable for other projects. 
  • Books! Research books! 

Now, should we talk about time? 

Keeping in mind that this is building off the knowledge and skills I've been acquiring for the past 20 years. 

I started to actively plan this project about a month ago.  And I suspect that I've spent over 100 hours researching, hashing out the details, and sourcing the materials.  

The embroidery sampler for this project took about 20 hours for a section, but that included a lot of tearing out of things and getting a feel for the real gold material which is more delicate. Now that I have a handle on it I suspect that each section will take about 10 hours and I'll be attempting to complete 6 of them on one sleeve.  Approximately 60 hours.  

My mockup and patten adjustments will take at least 12 hours

Ironing, pinning, marking, and cutting out ironing 4 layers of fabric- 12 hours

It's takes an average of 90mins to hand sew and fell each vertical seam, and there are 36 seams. Then the satin lining. And hemming approximately 46ft of hem. So 100 hours. 

EDIT- The gores, extra panels and pad stitching added a lot more time. Plus mistakes had to be reworked.
Close to an additional 40 hours of sewing. 

I suspect that ripping apart and reassembling the fur plates even with the machine will be at least 20 hours. Cutting and sewing the leather edgeing, 8 hours. Powdering sleeves and collar, 16 hours. Sewing the backing and attaching it to the fur- 40 hours. So 96 hours. 

So if everything goes to plan this project will take close to 400 hours.

Edit- closer to 500 hours 

If you add material cost with time (professional wage on working hours of 25$/hr = $12,500)


We get close to grand total worth of...

$17,000 

($19,500 if we include research time)


And dispite that insane cost, a tailor, embroiderier or furrier would earn a wage 4£ a year in late 14th century. And a gown of equivalent status costed 66£ .... 16x the annual income of the people crafting such a garment. 

Thursday, 1 February 2024

Houppelande Details- The Fur Lining

So two common questions I've been asked with this project is why am I choosing to line the the velvet with silk, when there will be a fur lining, and the why will the fur lining be removeable.  And they have a similar answer. Versatility.



Schachzabelbuch - Cod.poet.et phil. fol 203r | Fur workers 1467 Dutch

Originally this project scope a fur lined court Houppelande-

  • Fur was an essential material used in the construction of period garments, So much so that the fur work would cost much more that the materials and labor for the rest of the garment. Furrier guilds enjoyed more status and power that the silk industry. And there were many regulations that showed how important this industry was in period.
  • I am attempting to recreate a high status garment of the nobility, and the nobility tended to occupy stone building that tended to stay cooler in all but the hottest weather. 
  • Outside of multiple layers of wool, fur was the most common way to create warm garments, and I tend to run cold. 
  • Accounts and the surviving art show most of the houppelandes that are made of silks, velvets and other high end textiles of similar caliber to the silk velvet and gold work I am using were lined in Fur. (Inventaire du mobilier du chateau Chailloue de l’annee 1416, p IX, 7, 11, 12, 13) (Inventaires apres deces de Dijion, entry 30, 31, 62, 63)
So why make the fur removeable?
  • Clothing tended to be a larger percentage of one's income than it was today, Clothing was a valuable enough asset to be willed out, was considered valuable gifts, and there was thriving second hand market. As such people tended to have a lot less garments, and replace them less frequently. Noble court attendants and servants alike tended to be gifted a new length of fabric at Christmas and Easter for the creation of  winter and summer outfit. If you are only getting 2 outfits a year, then clothing needed to be long lasting, versatile and cleanable! In a time when social standing was reflected in your appearance, it simply wasn't socially acceptable to let one's garments fall into disrepair.  
  • Having a removeable fur lining meant it would be easier to access the interior of the garment for repairs, make it more adaptable to the change seasons, and make it so the fashion fabric could easily be cleaned without ruining the fur, and the fur cleaned and reconditioned. 
    • Some of the post mortem inventories of southern France list houppelandes with a lining and also with fur lining. We also see a lot of entries of a non furred houppelandes followed by a pelisse (a separate fur garment) or a body fur without sleeves (Inventaire du mobilier du chateau Chailloue de l’annee 1416, p 7)
    • Veale opens her book with a story about a maiden who hurriedly removed her fur lining, and then wore her gown in public to impress a suitor, and other that her lack of warmth turning off for the suitor, this wasn't met with any social reproductions that wearing and unfinished gown would have. 
    • The Goodman of Paris instructed his young wife to recondition furs that had become stiff from moisture with wine, 'Sprinkle the hardened fur with wine, sprinkling it from the mouth as a tailor sprinkles water over that part of a gown which he wishes to shrink, and then scatter the best flour upon it and let it dry for a day; then rub the fur very hard . . . until restored to its previous condition.' indicating they could be removed to not damage the fashion fabric with wine or flour.
    • Fur linings typically had their own lining of linen and edged with leather. "Often skins were backed with canvas or other lining and, when stitched into a gown, their edges were bound with fine leather (Veale).
    • A few accounts show finished garments being sent to the furrier as the last step of the process.  
    • Accounts show that Furriers where often tasked with the job a cleaning fur linings with chalk and then basting them back into the garment. 
    • We have an illustration from the 15th century showing a furrier sewing a complete garment of fur (possibly a pelisse).
    • Statues show that used furs must be sold with their original garment, showing that the fur could easily be separated.  
  • I also have chronic illnesses, and sometimes the weight of this garment might exceed my limits, so having the fur lining be removeable will make it be versatile for my changing needs. 
So why then another silk lining for the fashion fabric?
  • The silk satin lining on the fashion fabric is the scope creep that I am choosing to make the garment versatile, and longer lasting. 
  • It maintains the visual aesthetic.
  • It hides and protects the backside of the embroidery, and interlining needed to stabilize the velvet.
  • The additional weight of 12mm satin is negotiable and has zero effect on the drape. 
  • Some of the points about removeable furs also point to a fashion fabric lining. 
  • There are several accounts of velvet gowns lined in Satin, so it is documentable. 
    • In 1401 Duke Phillip ordered 102 gowns (Houppelandes) in green velvet lined with white satin for his son's wedding guests to wear. The two for the Duke and his Duchess were matching, each with one sleeve encrusted with jewels, and the other sleeve had thier initials embroidered in crimson and encircled by foliage of Pearls. (Tales of the Medieval Marriage Bed 1300-1500, R.C. Famiglietti, p65)
    • Une Houppelande de veloux fourrée de satin noir "A velvet houppelande lined in black satin" (Inventaire du mobilier du chateau Chailloue de l’annee 1416, p IX)
    • The Dijion Inventories mention a lot of Voilet, which is an odd way to denote purple, and due to a lot of other clear misspellings or mistranslations, and the consistent use of Voilet in places where one sees velvet in other inventories, and no other references to velvet, and the price, going forward I'm assuming Voilet is a meant to be velvet. (See entries 30 and especially 31) There are also a lot of entries for "fourree de blanc" in context this seems to be shorthand for undyed silk or high quality wool, that was ubiquitous by this point.

Choosing a Fur!

Reading through the 1416 castle inventory, prosperous accounts from Dijon, and antidotes from several authors, I see a trend emerging. Houppelandes of expensive silk fabrics often are more often paired with silk linings in Dijon and the south of France, But Northern markets priortized fur linings. In order of market cost, low to high, common rabbit, summer/red squirrels, fox, gris (most popular option), white rex rabbit, white lamb, white lettuces, black lamb, minivair, black squirrel, marten, and ermine are all found. Women tended to have white and less expensive furs while men prefered black fur of higher value, but that isn't always the case.

The vouge fashion in 1415 was for black/grey/white furs, since they would need to be imported. (Veale, Delort, CdB) 
 
*I might insert a chart here if I get ambitious*

That is a lot of Options!

So narrowing it down to what is right for me and the project. 
Factors include loft of the fur, suppleness of the skin, and the overall weight of the fur.
I don't want the fur to be too lofty, or stiff to ruin the drape of the velvet, and I do want to reflect the higher status as much as possible.

Considering the size and amount of fabric involved in this project, choosing items of less weight is a huge factor.  The silk velvet is 1.5kg, the linen interlinings 2kg, the habotai .3kg, plus various notions, is close to 5kg (11lbs), before factoring in the fur or the weight of the goldwork.  

So process of elimination-
  • I'm allergic to rabbit. 
  • Martin/Sable is too expensive.  
  • Fox is too lofty, too heavy and expensive modernly. 
  • Budge (or lamb) is to heavy for my goals. 
  • Red squirrel is available and affordable, but it is a lower status fur, also a bit stiffer and heavier than I prefer.
  • Gris while was an economical mid status fur of great popularity in period is ironically too expensive modernly. 
  • A sample plate which I thought was black squirrel in the photos ended up being a dark redwerk that was too stiff and heavy, so no black squirrel available. 

BUT! BUT! BUT!
Ermine- Luckily, my fur source (Lyon Fur) was able to stumble across some older "ermine" plates from his vendor that are affordable, and would be a more fitting fur for this project. It is light weight, low loft, supple, and a high status fur. Judging from the size of the skins in these plates, It's clear these are of the long tailed weasel instead of the short tailed ermine, but even in period it was common to mix up Ermine and Lettuces. (Delort) I'm currently waiting for a sample to arrive and the plates to be reconditioned.  If these samples turn out as we suspect they will be, then I plan to powder the sleeves with a skin dyed black, as was done in period to achieve the classic ermine look. 

"Erime" plates before being reconditioned. The yellowing and wrinkling should be minimized by the process.  

I'm anxiously awaiting for the results of the process.  

See the ermine on the Queen's sleeve, and collar, and fur peaking out at her hem? That's the goal here. 

Minivair- which is fading in popularity by 1415, and is a bit expensive, but is a viable option, especially if paired with a demi vair in non visible places. It has the right weight, loft and passible status. This will be my second choice.




Custom plates-

Fur work is often guess work. Tanning and preservation methods on fur can only make it last so long, and so extant fur examples simply don't exist, as far as I know. So we base our knowledge off surviving documentations, which can be vague at times, and needs a bit of extrapolation to figure out, with the help of surviving vintage furs that are clearly post period.

We see in the fur books by Veale and Delort, that the guild statues outlined very strict regulation for standardized fur plates sizes. Ermine and minivair were regulated to 8 tiers of 120 skins per plate (Veale). Other varieties of vair were regulated to 48 or 52 skins per plate (Delort), thus creating standard sizes, 55-60cm wide, that closely followed the silk loom limitations, and would have been a grab and go option for the majority of people. 

However we see that custom garments where often exempt from these standards-

"Certain furs, having been made for a particular gown, varied more considerably in size: Edward III in 1342 bought furs of squirrel made of anything from 80 to 760 skins, whereas the standard fur of eight tiers used only 120." (Veale).

And in these examples-

"a gown made in 1531 at a total cost of £66. 16s. 4d. The eleven yards of black Lucca velvet cost £10. 7s., and 12s. was charged for the making of the gown; the 1,046 ermine skins cost £34. 17s. 4d., the 18,000 'powderings' £9 and the sum of £12 had to be paid for the work on the skins."(Veale)

"Skins of pured minever were about 5½ inches long and 1½ or 2 inches wide, and even to sew together the 120 skins usually put into a fur of minever of eight tiers involved the sewing of over 400 seams." (Veale) 

In that last example, if we use the standard size of ermine and apply it that 11yards of fabric, assuming 55cm wide, the amount of skins ordered implies that there wasn’t many waste skins. Indicating these were custom plates made for this specific garment, and given the standard wage for furriers of the time (4-6p per day), it amounted to over a years worth of fur work. Presumably then the nap of the fur would be the same direction. This is something we see commonly in the noble and royal accounts- Individual skins are being ordered instead of standard sized furs. 

So for my project, I want to have the fur nap align as much as possible, and since it is clear fur work was customized in period by the nobility, I too will be adjusting my plates to be customized for this gown so that the fur can be the same direction with little waste. 

However, I'm am busy with modern adult life, so even though I'll be disassembling standard fur plates to make custom platesand going through the process of powderings on the sleeves, I simply don't have the ability to put a year's worth of hand sewing into it. So I'll will be using a machine specifically designed to sew fine furs. Plus the pates already come machine sewn, and the machine stitching does not change the way the fur is assembled or they way it functions. 

Backing and Binding the fur lining. 

In Veale, it is mentioned that fur is often backed by linen, and the edges bound in leather. 

In addtion, to prevent the fur lining from stretching out of shape, it needs something to pad stitch too. So, I have decided to go with a lightweight linen for backing. I am waiting for fur sample to arrive before choosing weather to use a 2.8oz or 3.8oz linen. I have to consider the weight and whether the lighter weight is appropriate enough for pad stitching the fur. I will update with my choose and thoughts behind it.  

In pervious fur projects I have used twill tape for binding. It's something that was used often in vintage furs. But in period a small woven band would have been extremely laborious and my observation is that they are generally kept as visible elements as trims and belts. Plus my personal experience shows that the twill tape on a hem that touches the ground absorbs moisture easier and then keep the fur damp longer which makes it crunchy and damaged when it does dry. 

A furrier is already working with animal skins, so they would have easy access to leather. So it makes more sense to follow Veale's statement and use leather for binding.  

So with that knowledge I have choosen to get a couple supple lambskins to be cut into binding strips. I'm choosing white lambskins, because lamb is a fur often used in garments, and so would have been an easily available leather for the furrier. It's also soft, thin, flexible, and is lightweight so makes it ideal for binding for this project. 


And again, due to modern time restraints, I'm probably going to use the machine to attach the binding to the fur. 

But I do plan on making a small hand sewn sample just to highlight how it was done and the sheer amount of time it takes. 

Sources-

Inventories-
DALME online inventories

Inventaire du mobilier du chateau Chailloue de l’annee 1416

Les inventaires apres deces de la ville de Dijion a la fin du Moyen Age (1390-1459) tome I : 1390-1408

The household inventory as urban ‘theatre’ in late medieval Burgundy

Dressing the King and the Beggar: The Various Levels of the Textile Market and their Prices in Medieval Valencia (13th - 15th centuries), Juan Vicente García Marsilla

Household Inventories of Medieval Europe

Snyder., Désirée G. Koslin, Janet E. Encountering medieval textiles and dress. Palgrave Macmillan US, 2002.

Ertl, Thomas, and Barbara Karl. Inventories of textiles - textiles in inventories: Studies on Late medieval and early modern material culture. V & R unipress, Vienna University Press, 2017.


Fur-
Veale, Elspeth M. The English fur trade in the later Middle Ages. London: London Record Society, 2003. https://www.british-history.ac.uk/london-record-soc/vol38

Delort, Robert. Le commerce des fourrures en Occident à la fin du Moyen Age (Vers 1300 - vers 1450),

Clothing in the Court of Burgundy 1.1.2 The Furs (English translation per Charles de Bourbon)

Wadmore, James Foster, Some account of the Worshipful Company of Skinners of London, being the guild of corpus christi, Blades East and blades, London 1902


Economics-
Guilds in the middle ages pdf ebook